Case Study: 150 KLD Sewage Treatment Plant for J.K. Textiles Pvt. Ltd. Ludhiana, Punjab
View All Case Studies Discuss Your ProjectJ.K. Textiles Pvt. Ltd.
Ludhiana, Punjab
Design, Supply, and Commissioning of Sewage Treatment & Water Recycling Plant (STP)
Textile & Garment Manufacturing
150 KLD
CPCB
Textile industries are among the most water-intensive sectors, generating large volumes of wastewater laden with dyes, fibers, and high organic loads.
J.K. Textiles was consuming over 250,000 liters of water per day, and the existing septic and partial treatment units could not meet the new Punjab Pollution Control Board (PPCB) norms.
Key issues included:
Our engineers and sustainability consultants designed a 150 KLD MBBR-based STP integrated with a Tertiary Polishing & Filtration Unit for reuse in non-potable applications.
Technical Highlights
Bar screen chamber, equalization tank, and oil-grease separator
MBBR with high surface area media for 85–90% BOD reduction
Pressure sand filter + Activated carbon filter + UV disinfection + RO polishing
Level sensors, DO monitoring, and PLC-controlled backwash system
Treated water reused in floor washing, cooling towers & gardening
| Parameter | Before | After | Improvement |
|---|---|---|---|
| BOD | 250 mg/L | < 10 mg/L | 96% Reduction |
| COD | 600 mg/L | < 50 mg/L | 92% Reduction |
| Fresh Water Consumption | 250 KLD | 110 KLD | 56% Savings |
| Tanker Cost | ₹45,000/month | ₹10,000/month | 78% Savings |
| Odor Control | Poor | Excellent | Fully Resolved |
Carbon Footprint Reduction
Payback Period
Compliance
“Kirimawasu has completely transformed our water management system. The STP runs seamlessly with minimal supervision, and our dependency on tanker water has dropped drastically. It’s a perfect balance between compliance, cost saving, and sustainability.”
Plot No. 81, Sector 05, IMT Manesar, Gurgaon, 122051
info@kirimawasu.com
© kirimawasu. All Rights Reserved.