Case Study: 100 KLD Effluent Treatment Plant for J.K. Polymers Pvt. Ltd., Manesar
View All Case Studies Discuss Your ProjectJ.K. Polymers Pvt. Ltd.
Manesar Industrial Area, Haryana
Design, Supply & Commissioning of ETP
Chemical Manufacturing
100 KLD
HSPCB
M.K. Polymers faced rising non-compliance risks under the HSPCB (Haryana State Pollution Control Board) due to high TDS and COD levels in their industrial effluent. Their existing treatment system had become inefficient, leading to:
Our engineering and environmental team conducted a 360° wastewater audit, analyzing influent characteristics, production patterns, and load variations. We then designed a hybrid ETP system combining physico-chemical + biological + tertiary polishing processes, ensuring high removal efficiency with minimal sludge.
Key Technical Highlights
Equalization, coagulation, flocculation & DAF unit for suspended solids removal.
Aeration with MBBR (Moving Bed Bio Reactor) technology to biologically degrade organics.
UF + RO combination for high-quality permeate recovery.
Smart PLC-based control with digital pH & DO sensors.
Recovered permeate reused in cooling towers and floor washing.
| Parameter | Before | After | Improvement |
|---|---|---|---|
| COD | 450 mg/L | < 50 mg/L | 89% Reduction |
| TDS | 2100 mg/L | < 700 mg/L | 67% Reduction |
| Sludge Volume | 100% baseline | 40% | 60% Less |
| Water Reuse | 0% | 70% | Major Savings |
Annual Savings
Payback Period
HSPCB Compliance
“Kirimawasu transformed our waste challenge into a sustainability asset. Their technical expertise and transparency throughout the project helped us achieve compliance and save costs simultaneously.”
Plot No. 81, Sector 05, IMT Manesar, Gurgaon, 122051
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